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Optima Water Solutions is a ZLD Plant Supplier in Gurgaon. We design and install Zero Liquid Discharge (ZLD) Plants that eliminate liquid effluent discharge completely. ZLD is mandatory for textile, distillery, sugar, tannery, and other industries under CPCB norms. Our ISO 9001:2015 certified systems combine membrane technology with thermal evaporation to recover maximum water and produce only dry solid waste.
What is a Zero Liquid Discharge Plant?
Zero Liquid Discharge (ZLD) is a water treatment process in which all wastewater is treated and recycled — no liquid effluent is discharged to the environment. The process concentrates all dissolved salts and contaminants into a dry solid (cake) that can be safely disposed of or further processed.
A complete ZLD system typically combines: Effluent Treatment Plant (ETP) → Reverse Osmosis (RO) → Multiple Effect Evaporation (MEE) or Mechanical Vapour Recompression (MVR) → Agitated Thin Film Dryer (ATFD) or Spray Dryer.
The CPCB and State PCBs have mandated ZLD for highly polluting industries including textile dyeing, distilleries, sugar mills, tanneries, and pharmaceutical bulk drug manufacturing units across India.
Zero Liquid Discharge Plant in Gurgaon — Why It Matters
ZLD demand in Gurgaon is limited given the city's predominantly corporate and residential character, but does exist among select manufacturing units in IMT Manesar facing HSPCB discharge notices that conventional ETP treatment can't resolve.
Most Gurgaon industrial ZLD enquiries come from units upgrading existing treatment infrastructure rather than new construction.
Key industrial areas we serve in Gurgaon:
Regulatory Note: Haryana State Pollution Control Board (HSPCB) mandates STPs for Group Housing projects and ETPs for industrial units in Gurgaon.
Our 4-Step Process — From Design to Handover
1
Effluent Characterisation
Detailed lab analysis. TDS, COD, BOD, heavy metals, conductivity. Treatability study to determine optimal ZLD train.
2
ZLD Train Design
ETP + RO + MEE/MVR + ATFD configuration. Mass and energy balance. Detailed engineering package.
3
Supply & Installation
In-house fabricated ETP and RO components. MEE/ATFD from specialist partners. Full project management.
4
Commissioning & Compliance
Performance testing to SPCB satisfaction. Documentation for ZLD compliance certificate. Operator training.
Why Choose Optima Water Solutions
- Complete ZLD compliance — no liquid discharge, full regulatory conformity
- Maximum water recovery — 90–95% water recycled back to process
- CPCB/SPCB compliant design — all documentation for pollution board submission
- Technology selection — MEE, MVR, ATFD, spray drying based on your effluent
- Lowest OPEX design — energy recovery integrated to minimise steam/power costs
- ETP + RO + Evaporation — single vendor for the complete ZLD chain
- Salt recovery option — NaCl or Na2SO4 recovery for resale value
- Remote monitoring — SCADA-based plant monitoring with alerts
- 158+ effluent treatment installations — proven base for ZLD scale-up
- Post-commissioning SPCB liaison support for compliance certificate
Industries & Applications in Gurgaon
Textile Dyeing
Distillery
Sugar Mill
Tannery
Pharmaceutical
Chemical Plant
Paper & Pulp
Power Plant
Need a Zero Liquid Discharge Plant in Gurgaon?
Get a free site visit and custom proposal from our engineers within 48 hours. ISO 9001:2015 certified. 158+ projects delivered across India.
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Common Questions
Zero Liquid Discharge Plant in Gurgaon — FAQ
Does Gurgaon have significant ZLD demand?
Less than industrial-heavy cities like Ahmedabad or Surat — Gurgaon's economy is predominantly corporate and residential, so ZLD is limited to select IMT Manesar manufacturing units with specific compliance challenges.
What does a ZLD system cost in Gurgaon?
Cost typically runs ₹40 Lakh to over ₹2 Crore depending on effluent complexity. Call +91 9711880791 for an assessment specific to your process.
Can Optima upgrade an IMT Manesar unit's ETP to ZLD?
Yes, this is our most common Gurgaon ZLD project type — assessing the existing system and adding recovery stages rather than requiring a full rebuild.
How long does ZLD approval take in Gurgaon?
Typically 8-12 weeks given the additional technical documentation HSPCB requires for recovery systems.
Ready to Start?
Our engineers in Gurgaon are available for a free site visit and assessment.